How can I reduce print time without losing the result?

Speed without sacrificing quality requires understanding the trade-offs. Not all time savings are worth the quality cost.

High-Impact Speed Optimisations

Layer Height

HIGH IMPACT

Doubling layer height roughly halves print time. Use 0.2mm for functional parts, reserve 0.12mm for visible surfaces.

0.12mm → 0.20mm = ~40% time reduction

Infill Strategy

HIGH IMPACT

Most parts don't need 20% infill. Use 10-15% for decorative items, increase wall count instead for structural strength.

20% infill → 10% infill = ~15-25% time reduction

Print Speed

MODERATE IMPACT

Modern printers handle 150-200mm/s for inner walls. Keep outer walls slower (60-80mm/s) for quality.

Inner perimeters: increase safely | Outer perimeters: keep moderate

PRINCIPLE

Optimise for what matters. Internal geometry can be fast; external surfaces determine perceived quality. Use variable settings strategically.

The same curved part sliced into fewer thick layers and more thin layers. — Thinner layers follow a curve more closely but add layers to print. The values shown are examples; use a layer height supported by your nozzle and profile.

02

What does a successful print actually cost?

Material efficiency and waste reduction lower per-part costs while improving sustainability.

Nesting & Batching

Print multiple parts per batch. Reduces per-part overhead (purge, heating, bed prep) and maximises machine utilisation.

Support Minimisation

Orient parts to reduce support material. Each gram of support is waste material and added print time.

Right-Size Materials

Use standard PLA for prototypes, engineering materials only when required. Material choice significantly impacts cost.

Recycled Materials

rPLA and rPETG offer comparable performance at lower cost with reduced environmental impact.

03

How can the next operator repeat a good print?

Consistent results across prints require systematic processes, not just good settings.

Building Reliable Processes

1
Document Settings
Save working profiles. Don't rely on memory for successful configurations.
2
Control Environment
Temperature and humidity affect prints. Use enclosures for sensitive materials.
3
Standardise Materials
Stick to proven suppliers. Material variation is a hidden source of inconsistency.
4
Maintain Equipment
Regular maintenance prevents drift. Calibrate on schedule, not when problems appear.

04

Where can I reduce material waste?

Responsible 3D printing balances capability with environmental consideration.

The ECO System

Our closed-loop sustainability program: reusable spools, recycled materials, and filament take-back.

Learn About ECO

ECO Spool 2 Refills

How to load refill coils onto your reusable spool system. Reduce plastic waste per kilogram of filament.

View Guide

Waste Reduction Hierarchy

1Prevent: Print only what's needed, right the first time

2Reduce: Minimise material per part through design optimisation

3Reuse: Failed prints become test pieces or teaching aids

4Recycle: Return clean waste through ECO program

05

How does maintenance protect repeatability?

Regular maintenance prevents degradation and extends equipment life. Schedule maintenance, don't wait for problems.

Maintenance Intervals

Task	Frequency	Impact
Nozzle inspection	Weekly	Extrusion quality
Belt tension check	Monthly	Dimensional accuracy
Lubrication	Monthly	Smooth motion
Full calibration	Quarterly	Overall accuracy

Calibration Schedule

Preventative Over Reactive

Schedule calibration before quality degrades. A well-maintained machine produces consistent results and has fewer emergency repairs.

Need Professional Service?

Our service team handles repairs, maintenance, and calibration for all major printer brands.

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Optimisation & Sustainability

Evaluation & Troubleshooting